Evacuate and recharge air conditioning system if necessary. I know the bigger one will be tough but the smaller one is the pretty tiny and the only one of its kind. Clean front cover and engine block sealing surfaces with carb cleaner and wipe dry. I've been working on piecing together a new HEMI myself.
Install torsional damper. Install new camshaft thrust plate and spacer if required. 0L V6 24V VVT Engine] TENSIONER BRACKET TO CYLINDER BLOCK, [3. Rear Seats - Second Row Adjusters, Recliners, Shields and Risers. Panels-Moldings-Scuff Plates, Pillar, Cowl, 1/4 Panel Trim and Cargo Covers. Early 392 hemi timing cover. On turbo diesel, reprogram TDC offset. Front Seats - First Row. Then install air conditioning condenser and power steering fluid cooler.
C. Install and tighten driven gear attaching bolts to 13-20 lb-ft (18-27 N. m) torque. Maybe someone has done this recently and can remember off the top of their head. Tighten attaching nuts to 15-20 lb-ft (20-27 N. m). Connect battery negative cables. Check timing mark alignment before. 7L truck timing cover. Lamps-Interior and Exterior.
Keys, Modules and Engine Controllers. 02 mm) between baffle and injection pump drive gear. Install injection pump drive gear on camshaft (Figure 2-26). Then tighten bolts as follows: – Tighten cover-to-engine block bolts to 33 lb-ft (45 N. m) torque. Install baffle in front cover (Figure 2-29). Then lubricate seal contact surface of torsional damper with engine oil. Install damper drive key in crankshaft slot. Parts like Timing System are shipped directly from authorized Mopar dealers and backed by the manufacturer's warranty. Be sure key is fully seated. Then see if its making any sense with the bolt sizes you have. Radio, Antenna, Speakers, DVD, and Video systems. Power Steering Pump to Engine Block. 5.7 hemi timing cover bolt diagram parts. Battery, Battery Tray and Cables. Do not turn the gears.
Install serpentine drive belt. Loctite pipe sealing compound, to fastener that goes in hole ÒAÓ (Figure 2-30). Tighten baffle attaching bolts/nuts to 33 lb-ft (45 N. m) torque. Maintain minimum clearance of 0. Any help is appreciated, thanks. Crankcase Ventilation. Tighten crossover bolts to 31 lb-ft (42 N. m) torque and filler neck attaching nut to 13-20 lb-ft (18-27 N. m) torque. Timing cover and Water pump bolts | Page 2. 7 Hemi Timing cover and water pump bolt diagram. Tighten oil pan-to-front cover bolts to 4-10 lb-ft (5-14 N. m) torque. Carpets, Floor Mats, Load Floor, and Silencers. Parts fit for the following vehicle options. Refer to procedure at end of this section. Refer to Figure 2-36 for sealer application.
Check alignment of timing marks on front cover and injection pump flange. Rotate pump to align if necessary. Tighten pump/adapter bolts to 13-20 lb-ft (18-27 N. m) torque. Secure fuel injection pump to front cover. Start and run engine to verify proper operation. Rear Seats - Second Row.
B. Verify timing mark alignment. Rear Storage Compartment. Assemble and install timing chain and sprockets (Figure 2-26). Instrument Panel Cluster. Last minute/long shot, have two bolts left over after putting timing cover and water pump on. Use RTV-type sealer, such as Loctite 592, on oil pan and oil pan contact surface of front cover. Be sure cover is fully seated on engine block dowels, engine block, and oil pan, before installing cover bolts. Engine Oiling, Oil Pan and Indicator (Dipstick). Crankshaft, Piston, Drive Plate, Flywheel, and Damper. Lubricate front cover seal lip with engine oil, or petroleum jelly. Install water pump and adapter plate. Purge air from cooling system (if necessary), and top off coolant level at surge tank. Be sure seal contact surface of damper is smooth and free of burrs, nicks, or corrosion.
Timing Belt/Chain and Cover and Balance Shaft. I'd arrange your bolts left to right, smallest to largest. Install front cover on engine block (Figure 2-28). · Warranties are for sissies. Wiring-Body and Accessories.
Hex Head Bolt And Coned Washer, Mounting. Install coolant crossover and oil filler neck. Timing mark on gear should be facing. Then install pump attaching nuts. 2007 Dodge Ram SLT 5. By using the site, you're agreeing to cookies being used in line with our Cookie Policy. Duramax LLY - FRONT COVER AND TIMING CHAIN - Front Cover Installation. Received 0 Likes on 0 Posts. Transmission: 6-Speed Manual Transmission, 8-Speed Automatic Transmission. Engine Identification, Service Engines & Engine Service Kits. Connect heater and bypass hoses at water pump and crossover. I am putting on my fan/radiator/ and AC condenser today but figured I'd throw this out there to see if someone remembers a couple hidden spots I may be missing.
Wiper and Washer System. Wiring-Instrument Panel. Drive gear mark should be at 12 o'clock position and driven gear mark. Install front cover attaching bolts.
Install drive keys in camshaft and crankshaft. Power Distribution Center, Fuse Block, Junction Block, Relays and Fuses. NOTE: If timing marks are not perfectly aligned, turn the pump shaft to correct alignment. 0L I4 DOHC Engine] Intermediate Shaft Bracket to Engine Block, [3. Headliners-Visors-Assist Straps.
Install new seal in front cover with tool J Ð22102. Then use a rigid wire to get the depth of each hole to the landing of the bolt head would be. There should be a diagram on the belt and that should tell you what pulley needs to go where. Tighten bolt to 140-160 lb-ft (190-217 N. m) torque.