Additionally, as shown in FIG. When assembling a box joint a little friction between the wood pieces is desirable. For example, the lock bar 154 may have a terminal portion forming a trunnion, and the mounting block may have a corresponding aperture or recess. Next we're going to take piece A, fit it in the center and screw it down, make sure to pre-drill ahead of time.
Insert it the spacer, clamp it all up and then remove the spacer. 62 with the mortise and tenon finger assembly configured for use as a dado guide assembly. Use the router bit you want to use for cutting the box joint (I am using a 6mm straight router bit). But that's not the only option. Then remove the spacer and tighten. Cutting 4 lengths of a drawer at once takes maybe a minute to clamp, 2 minutes to cut. Adjustable Box Joint Jig | Woodworking Project. The projection 203 is described as a threaded rod; however, one of skill in the art would recognize that the projection might alternatively be any other adjustable stop, including a screw, a smooth shaft with a setscrew, or a rack and pinion. Since you are an affiliate, you can use this url to link people to this page and get credited for it:
The increased price goes hand in hand with the quality provided. 13 Table Saw Box Joint Jig Plans. The second positioning rod 329 may have a fixed collar 336 proximate a first end or may be directly attached to the back rail 318. Speed Chart for Compression Spirals. Adjustable box joint jig plans. You read about how box joints are stronger than dovetails? 39 is a partial plan view of a finger assembly of the mortise and tenon assembly shown in FIG. The key must be exactly the same size as the kerf that is left by your saw blade. The set-up guide 390 has a relatively planer top portion 392 and a cylindrical protrusion 394 extending downwardly from the top portion. Now, get a pair of pliers and hold the rod tight, while tightening the cap.
The polygon shape of the post and sleeve also guarantees that the support rail will always be fixed in the same position front-to-back. 73A-D schematically illustrate the process of forming the tenon board for a sliding dovetail, and FIGS. I'm also going to need a spacer to connect to the rod, so I cut one up on the lathe that I drilled all the way through with a 3/8" bit. A kit or series of outer sleeves and/or collar bodies having differing outside diameters may be attached about a portion of the collar body through a magnetic interaction or an intermediate elastomeric O-ring to effectuate different spacings. This policy is a part of our Terms of Use. It is also believed that it will be apparent that various changes may be made in the form, construction and arrangement of the components thereof without departing from the scope and spirit of the invention or without sacrificing all of its material advantages and that the form herein described is merely an explanatory embodiment the invention. Also, those of skill in the art will appreciate that a depth guide may be mounted to or formed with any appropriate portion of the jig 100. A second end structure 222 may be connected to the first end structure 220 via a template rail 206 extending between the end structures. An engagement block 430 is also positioned behind the aperture and is movable relative to the aperture in a direction shown by arrow 431. Panel Master Instructions. In addition, because the cam-lock assembly 140 is removable, workpieces that extend beyond the face 106 may be clamped. This allows the craftsperson to carry the jig to larger workpieces rather than having to bring larger workpieces to a fixed jig. Adjustable box joint jig plans free. The inner ring 400 shows the position of the inside cheek cuts 403, while the material 405 inside of the inner ring will be removed, and any other material will not be affected. In this embodiment, the workpiece stop 182 includes a first workpiece stop portion 186 for alignment generally on a front face 106 and a second workpiece stop portion 184 for alignment on the top face 108.
When the user wishes to remove the clamp assembly from the front face of the jig, the user presses the button 434, overcoming the spring bias, and separating the engagement block 430 from the threaded rod 426. Box joint jig plan. Mount the box jig on the router table and cut a kerf in the base until you reach the HDF back fence. As a global company based in the US with operations in other countries, Etsy must comply with economic sanctions and trade restrictions, including, but not limited to, those implemented by the Office of Foreign Assets Control ("OFAC") of the US Department of the Treasury. The user places the router on a top surface 270 of the housing and adjusts the router bit depth as described above.
Also, make sure the handle is positioned up, this will be your reference point when you spin later. A generally cylindrical collar body may be secured to a router base or sub-base via a threaded locking ring engaging threading included on an outer surface of the collar body. Poorly fitting joints may detract from a project's aesthetics and functionality, especially for fine cabinetry. 50, when cutting or shaping a half-blind dovetail in a single pass, a user may align a scribed line 130, included on the main body of the template 118, with the interface 288 between a first workpiece 112 disposed against the front face 106 of the base (e. The Ultimate Adjustable Table Saw Box Joint Jig. g., in a vertical orientation) and a second workpiece 114 disposed against the top face 108 of the base (e. g., in a horizontal orientation). Bandsaw Tire Installation. This jig is really easy for anyone to use. It's designed to make evenly spaced square notches in the ends of adjoining boards, leaving multiple tenons that interlock to form a finger joint. 14, a pair of spaced apart fence mounting brackets 157, 159, respectively, are secured to the base 102 via fasteners or the like. 8B is a cross-sectional view of a jig apparatus including example positioned workpieces; FIG.
74A, the user mounts the dovetail dado board 555 horizontally to the top surface of the jig base. For example, the post and sleeve may have a hexagonal cross-section, as illustrated in FIG. Expert woodworkers may become frustrated with the set-up time required for the jig device. For example, a user may wish to vary the position of the workpiece along the template. First off all, let's remove the aluminum clamp bracket on the front fence. This is how this will work: You'll insert the screws, make sure they fit flush. You will need Adobe Acrobat Reader to view these instructions. Now, let's get the handle, put on a 1/4 inch washer, put the screw attached to the handle through the hole in the wheel, add another washer and then screw on the two 1/4 inch nuts. Pin Router Instructions. The respective ends of the workpieces 112, 114 are brought into abutment (as shown in FIG. 47 is top plan view of a mortise and tenon set-up guide in accordance with embodiments of the invention; FIG. The threaded rod is inserted through the mounting block and into the front face 106 of the base. How to Build a Box Joint Jig. Step 2: Additional Parts: Wheel, Spacer. The workpiece stop allows for common adjustment for workpieces disposed on either the front face 106 or the top face 108.
The mortise and tenon assembly attaches to the base 102 and has two parts: a base assembly 312 and a finger assembly 314. In a further instance, a series of collar bodies having differing outer diameters may be implemented for a substantially similar purpose. First, measure the dimensions of your router table. It is easy to cut the board with and the cuts are clean and precise. On the table saw, cut the base and the glides. The protrusion may be secured to the base by interlocking with the recess and/or by the use of screws 424. 38, an embodiment of the present invention includes a removable assembly 310 for forming mortise and tenon joints.
Prior jigs tend to be complex to set-up, making it difficult to understand how adjustments impact the finished workpiece. Workpiece stops with other offsets may be provided, and multiple workpieces with different offsets may be provided with the jig 100. The joint building blocks are the parts that create your cutting template. Items originating outside of the U. that are subject to the U. Stops 524 may be fixed length or adjustable. As when using the finger assembly 314 to form mortises, the front rail 316 and the back rail 318 support the router, while the inside surface, 544, 545 of each rail 316, 318 guides the router bit. 50 is a partial isometric view of template alignment indicia in accordance with embodiments of the invention and as used to accurately align the template for cutting a single-pass half-blind dovetail joint; FIG. In addition, because the cam-lock assembly 140 is removable, workpieces that extend beyond the face 353 may be clamped, and the user can form mortise and tenon joints on larger projects. Other configurations may be implemented as well, for example, a void or recess may be formed between the first and second side in order to provide a clearance space in the base adjacent an end of the workpiece. Those of skill in the art will appreciate that while embodiments of collar system are described for use in forming a mortise and tenon joint, the principles of these embodiments may be suitable for forming inlays or for use with various joint guides, user constructed guides, lettering guides, and the like requiring variable spacing between a guide and a router bit.
In the current embodiment, a threaded rod 144, such as a bolt, extends outwardly from the front face 106 of the base substantially adjacent a first edge of the face.
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