It became clear to me that I needed to build a dust collector so I finally built one for the Gray House Studio shop by taking a Harbor Freight dust collector and upgrading it to a 2 stage cyclone dust collector. Dust collector upgrade thoughts. Align the new impeller bore / keyway to the key / shaft, and wiggle it a bit until it just barely starts to go in. Since the tools are separated by 10 to 20 feet I needed more power than the Harbor Freight dust collector could provide. We appreciate you supporting this site. A clean filter maximizes air flow.
With my pipe brackets, everything stays in place. I saw Harbor Freight has a 2hp one for about 200. I also have an open flex pipe to the work bench with a PVC flange at the end. After coming up short, it seems a 1. 5" piece of 4" PVC on each side of the gate. 2) 4" PVC pipe cut to 2. Step 2 was to build a Thein Baffle in a 35 gallon Brute Trash can and invert the blower above the trash can with a direct connection to the filter collar. I glued the inlet together and to the bottom first. Harbor freight dust collector impeller upgrade your flash player. Forward inclines provide more flow but lose power when pressure increases. Normally, the Rikon impeller is the suggested upgrade part, but since those are apparently gone forever, this part seems to be a straight up equivalent.
My intent was to make it easy to empty the chips & clean the filter so I made an air tight box below the cyclone & supported the air filter with a trapeze that I will add a couple of threaded hand wheels to replace the nuts. Lots of folks seem to upgrade the intake port on the impeler housing to 6" using a 6" sheet metal flange. Harbor Freight Dust Collector Build. Read our privacy and disclosure policy. While I used (4) threaded rods to space the top and bottom, doing this again I might have just used wood posts around the perimeter. I added weather stripping to the trash can. Replace the tiny stock impeller with an impeller that is basically the biggest impeller I can fit in the housing. With the sides being in a channel, caulk fills any potential air gaps.
My 4" PVC pipe runs right into the Thien baffle, no turns. I sketched up a few iterations and while the first few didn't have space around the perimeter, the final version did as I needed a ledge for the baffle to sit on a trash can. That will be the last step, if necessary. Clark Filter P#1565938 (Similar – Cartridge Dust Collector Filter). Easy enough, but the output is still necked down to 5" isn't it? Make it Move Challenge. It is now working much less. There is an increased startup amp draw, but it is not huge. Materials for Blast Gates (x11): 4" PVC pipe cut to 2. Using proper PPE drill the holes. I used a small puller to start removing the old impeller and then pulled it off by hand. Harbor freight dust collector impeller upgrade parts. The flange provides an object to clamp.
The trash can sits on a plywood sheet bolted to a scissor jack. Install filter per MFG instructions, or at the very least, using bungee cords, strap that sucker down. I have a few tools that have 4" dust connectors and I don't think my shop vac is cutting it anymore. The filter attached to the bracket with screws from the top. The system provides great suction.
The 4" flex hose will not fit over 4" PVC pipe. The part number is P60-200-22 and was ~$120. My latest undertaking helped our garage look and function more like a woodworking shop. Insulated or un-insulated 18- or 20-gauge copper wire, either solid or stranded, works fine. It was also the most expensive at $225. Prior to last upgrade. So, I started the upgrade by removing the 5″ DC hose and the connections at both sides. Harbor freight dust collector impeller upgrades. I drilled a hole dead center to mount to the wall and two more to attach the clamp to the base. Note: shake down the bag filter before removing it if you do not want a bunch of fine dust all over you. While I want my flex pipe runs as short as possible, I need some slack to disconnect equipment. I have never done this before and do not want to mess up the impeller (incase I need it for later) or the shaft.
I'm venting outside, so don't need a fancy filter. The blades are 1/4" with 1/2" MDF handle glued on one side and 1/2" MDF handle screwed on the other side. Starting with the impeller and flange upgrade. A quarter of an inch is inside the channel on the top and bottom plate. The modifications to the dust collector are.... - Replace the 20 micron bag filter with a.
The cyclone comes with hardware to mount the cyclone and a gasket. I did a lot of research in how to set up the piping. For now I will use a 6x4x4 splitter, but long term idea is to rip out the dual 4" system, and run a single 6" main, and reduce to 4" or 2. To hold the blower to the wall we made a mounting bracket with 2x4s anchored to the wall studs. I was finding it was inconvenient because I was constantly having to unhook it from my table saw and then wheel it across the room to hook it up to my miter saw and then unhook it from my miter saw and wheel it back across the garage to the table saw. Harbor Freight Rikonstein DC - Product Reviews. The best part is all total it cost me about 650$ as I had the strut & plywood so it was way cheaper than buying a 2 stage. It's $50 with free shipping. The motor is mounted to the wall. Size up, and select the proper drill bit for drilling metal. 5" flex pipe, not realizing the mismatch in size. I measured the nut/washer height to exactly 4. I was reusing rods, so I had to re-thread them to clean them.
You NEED a gasket there! The top has a 5" hole for the dust collector motor. I wanted the collector in a corner that was only 18" wide and had a garage door swing arm in the space. I have a straight run of pipe running down the wall with a branch that goes up the wall and across the ceiling. You want to use as little flex pipe as possible, but at the machine it's unavoidable. The baffle is placed inline before the impeller, with the baffle mounted to a trash can to collect chips/dust. It was backordered and took a while to get to delivered. It's a 12" impeller with reverse vanes while the stock HF impeller is 10" with forward vanes.
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