In the current embodiment, a workpiece stop includes a slot 178 extending generally from the aligned side to the offset side of the stop such that the right/left positioning of the workpiece may be finely adjusted, thereby permitting adjustable and repeatable workpiece positioning along the length of the template. 15 is a partial cross-sectional view of a router being implemented with a router bit positioning system in accordance with an aspect of the present invention; FIG. In a first embodiment of an adjustable bit stop, the depth guide comprises a slot 190 in the template and a bit stop 196 mounted to a tab 258 extending from the underside of the template. One of skill in the art will readily recognize that embodiments of the quick change system described could provide various sizes of template guide for use with other templates and in forming other types of joints in addition to use in forming mortise and tenon joints. Clamps or other securing devices with both coarse and fine adjustment are advantageous in securing a workpiece. Preferably, an adjustable or sliding fence portion 167 (FIG. In further embodiments, see FIG. Positioning the face properly is often a frustrating loop of trials and errors. Users of prior jigs may have experienced difficulty in aligning the template in order to prevent the template from being skewed. The angle of the front portion may be fixed by one or more screws 364 threaded to the top portion that, when tightened, press against plastic pieces (not shown) in the front portion and hold the two portions in position relative to one another (FIG. However, the depth stop bar 214 also provides the capability to use the adjustable finger template to cut half-blind pins and tails in a single pass (the dovetails will have uniform rather than variable spacing). In this article, we will make a box joint jig for a benchtop router table I built some time ago. In addition to complying with OFAC and applicable local laws, Etsy members should be aware that other countries may have their own trade restrictions and that certain items may not be allowed for export or import under international laws. In additional embodiments, a securing mechanism such as a deformable tab system, a friction lock or the like may be included on or adjacent the outlet flange 149 for securing a vacuum transfer hose to the chute.
14, a pair of spaced apart fence mounting brackets 157, 159, respectively, are secured to the base 102 via fasteners or the like. So right off the bat it's two, three, four, five, six, seven, eight. 8A is an exploded view of a jig apparatus of FIG. In additional embodiments, portions of the workpiece stop 168 may include a contoured edge such as a half-circle recess to accommodate a threaded rod, such as may be included in a template securing system, a clamping assembly, or the like. Where ODM is the outside diameter of the mortise guide; DS is the diameter of the straight bit; and ODT is the outside diameter of the template guide. A finger joint consists of many small fingerlike pins that interlock together to join two pieces of wood. In the present embodiment, the two adjacent brackets are unitarily formed as a generally U-shape attachment fastened to the main body 128. For example, a user may select to remove the sliding fence portion 167 when cutting a tenon to be included in a mortise and tenon joint in order to provide clearance about the area in which the router bit is to be manipulated. For example, a user may own one jig for making dovetail joints used in drawers and cabinets and an entirely separate jig for forming the mortise and tenon joints needed to assemble a table leg and rail. Suitable constructions include angled or stepped interfaces between a first side of the base and a second side of the base. The set-up guide is placed on the top surface of the mortise and tenon finger assembly 314 with the cylindrical protrusion 394 extending downwardly, the bottom of the protrusion corresponds with the correct height of the tenon workpiece. As may be generally observed in FIG. 4 Tips When Cutting Box Joints on a Router Table.
Once properly positioned, a workpiece must be firmly secured to prevent inadvertent movement during a shaping or cutting operation. The two sides of the template may be used to form two or more cuts for different types of joints. 59 is an isometric view of an embodiment of base having an extruded center section, end caps, and a support block; FIG. But I don't have one of them. The post is inserted into a corresponding hole formed in the rear rail 318 allowing the stop to be removed and replaced. The lock bar may include a single cam portion or multiple cams. 42 is a partial isometric view of the base assembly of FIG. Alternatively, the post and sleeve may have other complementing cross-sections such as square, semi-circular, or other appropriate shapes as would be apparent to one of skill in the art. Once the box joint jig is set up, you can easily and repeatedly make all the cuts. BACKGROUND OF THE INVENTION.
In another aspect of the present invention, a clamp assembly securing mechanism is disclosed. Also, watch the video provided to better understand how to make box joints. In this embodiment, the workpiece stop 182 includes a first workpiece stop portion 186 for alignment generally on a front face 106 and a second workpiece stop portion 184 for alignment on the top face 108. The nut 372 can then tighten the clamp 368 against an undersurface of the workpiece, thereby holding the workpiece against the dado guide assembly 321.
Expert woodworkers may become frustrated with the set-up time required for the jig device. The user may also be required to spend non-productive time conducting test cuts to ensure the desired fit. Divided Light Door Set. You read about how box joints are stronger than dovetails? Nick Engler is a contributing editor for Popular Woodworking. Now, in order to build the jig, you will need a couple of additional parts. Use an orbital sander to sand the protruding pins flush with the wood pieces. Test the box joint jig until you get a nice fit. In this way, the user can adjust the distance 334 between the front and back rails and fix the distance using the rod 328. Without the repeatable bit stop, tedious measurement and adjustment would be necessary to repeatably achieve the correct depth setting. Building the joint can be done on either a router or a table saw. A box joint is one of my favorite corner joints. If the fingers are too close together, the joint will be loose. Once the rails 316, 318 are correctly positioned, knobs 525 turn to tighten the front 316 and back 318 mortise and tenon rails against mounting rail 141, locking the mortise and tenon rails 316, 318 in place.
The knob 162 may include protrusions and/or surface texturing for promoting ergonomic manipulation. A nut 549, may allow the end 546 of the stop to be adjusted and locked into place. Mission Style Clock Face. The threaded end portion 129 may be engaged by a lock ring 117, having corresponding threading, for securing the collar system 131 to a router base plate. A tight connection will not provide room for glue, a loose connection will not provide a sufficiently strong connection. Box Joint Jig, Finger Joint. In order to do so, asymmetrical left and right stops may be provided such that the spacing between the rail 316, 318 is not constant, as illustrated in FIG. Step 7: Using the Jig - 1/8 Inch. Of course you could also create new patterns and be really creative, do any sizes that you want.
One or more blocks 290 mount at each end of the jig. A fastener 287 extending through the slot engages with a threaded aperture in the base 102. The first and second ends of the rod are adapted to removably attach to the back rail 318 and the front rail 316, such as by sitting in a cradle 333 or other fixture connected with the rail. 1, the jig apparatus 100 includes a base 102. In an example, a lockdown-TI clamp is removable from the main fence portion 161 to accommodate workpieces having dimensions approximately equal to the maximum sized workpiece which may be accepted. To re-attach the clamp assembly, the user pushes the button 434, inserts the threaded rod 426 into the aperture 427, and releases the button. How to make a finger joint/box joint jig. A box joint and a finger joint are very often incorrectly confused. Alignment markers may include a line, an arrow, two-spaced apart lines, a cross-hair, alignment dots, dashed lines, or any other suitable marking. FIELD OF THE INVENTION. Slots may also be formed in the top surface 108.
7, 8A, and 8B, when cutting a half-blind dovetail in a single pass, or performing a unitary operation, two workpieces 112, 114 are aligned for shaping. Additionally, a recess or void may be constructed in the base between the first and second sides for preventing inadvertent contact. The plate 158 may prevent the eccentric portions 156 from marring or otherwise damaging the workpiece 112 by providing increased contact area. You can purchase a #10-32 tap at most hardware stores. )
2 pc Rail and Stile door instructions. But instead of using a miter gauge, this jig fits directly into the miter gauge slots of your table saw. For example, the clamps may be coupled via a tabbed extension, a rail portion, or the like for engaging with a lipped groove 169 to permit adjustment along the primary length of the main fence portion 161. They can eliminate the error from a trial-and-error method and turn a homemade jig into precision equipment. Wood Gear parts Line Drawings.
38 and 41, embodiments of the mortise and tenon base assembly 312 have two parts. Suitable alignment markers for aiding visual alignment may include printed, embossed or painted indicia, an etched or engraved marker, or the like. 59 further showing a clamp assembly integrated with the support block. Cutting 4 lengths of a drawer at once takes maybe a minute to clamp, 2 minutes to cut. 6 printable (digital) pages of step-by-step instructions.
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