We are ready to reinstall the Harley Evo Softail oil tank back into the motorcycle. Watch this video and all the paint your Harley videos before attempting your oil tank installation. I had the disgusting time of having an oil bung from the tank break off at 85 mph sometime ago on the freeway. Evo Charging System Checks: Pre 1999. The bypass valve depends on the flow going toward the center of the filter after entering through the holes in the end cap or "base cap". Finally, you will need to reinstall the battery pad, battery, and the front battery strap. Correctly install the oil lines and secure them with the correct factory style squeeze clamps as Bob has already instructed. Bob takes a minute to explain the working areas and mounting points of this oil tank. Made it to the side of the road and shut her down. While the oil tank is still stripped down and on the bench; it is the perfect time to thoroughly clean any surface areas that are unreachable when the tank is installed. Weld just gave up the ghost after 21 plus years of riding. Softail oil tank harley evo oil line diagram pdf. Inside every old man is a young man wondering what happened.
The inner one might dump a little further from the oil pump feed line if that is a consideration. Then, evenly tighten all of the oil tank mounting hardware and both brackets. Replace Old Grommets. The bypass valve would not work if the flow went the other way.
Buying and after market tank replacement for half the cost of the HD unit, I pulled up a well used an known diagram to review to insure correct line routing. This forum thread below has a couple videos about oil filters and the video done by S&S details the difference between the Evo and Twin Cam filters. Even when you go by the book, the book is sometimes wrong. Oil does flow from the center to outer on almost all oil filters. That seems backwards. The below PDF is scanned from my 1995 -1996 Softail Service Manual. The gentleman in the video said that the oil flows through the holes to the outside of the filter then to the center and out the threaded hole which is the way this type of filter is designed. Needless to say oil pumped out all over the place. When shopping for anything look for Made in the USA and save American jobs and families. You will be prepared to complete the job from start to finish – correctly – the first time. EVO Oil line routing to oil filter. It feeds into a cavity which then feeds into the holes of the filter end cover which has the mounting threaded hole and gasket. Battery Installation. Can anyone verify this is the correct oil line diagram?
Related Videos: Evo 2 Piece Harley Davidson Fuel Tank Removal. WIX has a video showing the flow direction for a spin on filter and it goes through the holes of the base plate and through the media to the center. But, upon inspecting the filter housing, that would force the oil to flow from the center of the filter through the filter media and out the small holes in the filter end cap. Evolution Rear Brake Caliper & Pads. EVO Oil line routing to oil filter. Far be it from me to criticize an official Harley manual or bulletin, but it just doesn't add up. On my '96 FXSTS, the inner line is fed from the oil pump. He also shows us the proper orientation for the rear tank support bracket. Softail oil tank diagram. Thanks for the reply. Final Pieces and Fresh Oil. I am using a softail horseshoe tank and running a 93 Evo motor.
The oil is shown as under pressure and into the filter at the outer holes with the return out the center to the ball valve. Next, loosely install the front mounting bracket and hardware; followed by the rear mounting bracket and corresponding hardware. The routing shown was wrong as I had to swap out the front and middle line which are the vent and return. Evolution of Batteries.
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