Wiring a winch solenoid is simpler than wiring without a solenoid; you start with the positive and negative motor wires and connect them directly to the solenoid from the switch. Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle. The circuit breaker is designed to cut power to the winch in the event of a substantial overload. Winch not working? Clicking solenoid? Here's what you should check! –. If your winch is slipping under load, the gears of the winch may have been stripped due to incorrect use. Please consider creating a new thread. The most recognizable sound a working winch makes is a clunk when it is given power. Feed and rewind the cable evenly before continuing winch operation.
5 times out of 10 the reason for the issue is simply a loose cable. Within each solenoid are little materials called contacts. This is challenging because the spring tension is quite high. Then with no load on winch jog power switch to see if clutch will open and allow freewheeling. Check the operation of the roller clutch in the brake disc.
Check to ensure there is no worn coatings or corrosion on electrical connections. Generally, the user of the winch has had the winch fitted and in place on the vehicle for some length of time. I have put each of the wires from the winch on the 2 remaining switch poles but the only thing powered is the back light. With all the importance of having a winch, knowing its use without a winch solenoid is good. This can cause instability of the vehicle and possibly lead to an accident. If this does not work, remove any load from the winch, put the clutch lever in the freewheel position and remove the winch cover. We also state in our first use guidelines to connect this wire directly to the motor earth terminal. Winch in out switch. On SA5000/SA7000 models the cable must wind onto the top side of the winch drum and on SA9000/SA12000 models the cable must wind onto the bottom side of the drum. Grounding your winch. First confirm that cable is wound on winch spool in the correct direction. Before operating the winch ensure that the safety latch on the winch cable hook is fully seated when the load is attached. I have connected all the wires per the image below. The diagram or picture will help you later when you label your cables and terminals. Never operate a winch or a vehicle in need of repair or service.
And without the Warn solenoids… well, what does the Warn solenoid do, really? Have A Clear Representation Of The Solenoid. Black Ops Winch is the perfect solution. Shock loading may tension a winch cable beyond its strength and cause the cable to break. Anybody have their winch switch go bad. However, the solenoid is very significant in your winch motor, especially if you want to rule out issues using the solenoid switch. It is sealed and has A lifetime Warranty on most of the parts I think. Another thing having a power problem could cause your symptoms.
Also, never permit others to stand near or in line with the winch cable during winch operation. Never attempt to winch another stuck vehicle by attaching the winch cable to a suspension component, brush guard, bumper, or cargo rack. Towing an object with a winch produces shock loading to the cable even when towing at slow speeds. One is when you notice some dirty gases on your motor, resulting in an overload. Refer to the diagram and label the jumper cables to avoid confusion which may lead t false results. New Winch Install Issue - goes out, won't go in. The best option is just to replace.
Have you checked all of the cables for any rubbing through? On winches with two settings they are Engaged or Disengaged. Is the main earth cable from the winch motor earth terminal connected to the battery? Apart from the troubleshooting steps above, consider whether there's a loose wiring connection if your winch seems to work fine sometimes yet has problems working at other times.
This should not happen when the winch is pulling cable in. Sometimes, the winch motor end cap bushing is too tight, causing friction. Anyone have a clue what the hell is going on with this thing.
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